Carrousel plants

Efficient production with pallet circulation systems

Pallet circulation systems form the backbone of modern precast concrete production. They enable a continuous, automated production flow – tailored to cycle times, component geometries, and product variations. The result: maximum planning reliability, productivity, and cost efficiency at every stage of manufacturing.

Thoughtful Production Concept – Station by Station

The core of circulation-based production is a modular transport system that guides pallets sequentially from one processing station to the next – from cleaning and plotting to reinforcement, concreting, smoothing, curing, and demoulding.

Your Benefits:

  • Predictable material flow with clearly defined cycle times
  • Structured production process through fixed workflows
  • Reduced idle times and fewer manual transport tasks
  • Consistent manufacturing quality thanks to standardized procedures
  • Seamless integration with control and monitoring systems
  • Flexible automation levels – from manual operation to full robotic lines

Our pallet circulation systems are scalable – from purely manual operation to fully automated lines with robotic technology. The system grows with your needs and can be modularly expanded or upgraded at any time.

System Options:

  • Semi-automated lines with manual handling
  • Fully automated lines with robotic stations (e.g., for reinforcement, shuttering/demoulding)
  • Integrated laser projection, concrete spreaders, tilting stations & more
  • Compatible with WAvisionplus control for digital production monitoring
References
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