Shuttering transport, handling, cleaning and storage
Automation for efficient shuttering system management
In precast concrete production, shuttering profiles (formwork side rails and stop-ends) are vital components that directly influence the dimensional accuracy and surface quality of concrete elements. To ensure their long-term functionality and performance, Construx-Weckenmann offers automated solutions for the transport, cleaning, oiling, and storage of formwork systems.
Why Proper Shuttering Care Matters
Formwork profiles are subject to:
- Residue buildup from concrete and release agents
- Mechanical wear during handling
- Misalignment due to improper storage
Neglecting formwork maintenance leads to:
- Imprecise casting dimensions
- Damaged concrete edges
- Higher rejection rates
Fully Automated Shuttering Workflow
To prevent these issues and streamline the production cycle, Construx-Weckenmann provides a closed-loop formwork handling solution that includes:
1. Transport & Handling
Conveyor belt system transfers shuttering from the demoulding station to the cleaning unit and onwards to robotic or manual storage
Can be linked with formwork setting robots for complete automation
2. Cleaning & Oiling
Automated formwork cleaning and oiling device removes concrete residues
Applies a thin, even layer of release agent to extend profile life
Maintains high-quality surface finish and reusability of shuttering
3. Storage & Sorting
Cleaned shuttering is organized into dedicated storage systems
Supports quick access for the next casting cycle
Prevents profile damage and reduces setup time
Key Benefits
- Automated care system improves shuttering durability
- Maintains dimensional integrity and fair-faced concrete results
- Reduced labor costs and faster turnaround between cycles
- Compatible with robotic formwork setting systems
- Ensures a clean, efficient, and safe working environment
