Compacting stations
High-Performance Vibration & Shaking Systems for Perfects Precast Concrete Surfaces
Whether it's delicate fair-faced concrete, solid structural walls, or complex precast components – our compacting stations adapt to your production needs. Choose between custom-configured high-frequency, low-frequency, or combined compaction systems. The result: uniform concrete distribution, reduced noise levels, and superior surface quality.
Low-Frequency Shaking Technology – Robust & Versatile
Our low-frequency compaction units use mechanical shaking to optimally compact concrete across flat elements. With three motion modes – circular, longitudinal, and transverse – compaction cycles can be shortened precisely and efficiently.
System Benefits:
- 3-axis motion modes for maximum flexibility based on element type
- Pit-free design for easy integration into your production facility
- Pallets can enter longitudinally or transversely
- Ideal for retrofitting – high compatibility with existing systems
- Noise levels only 65–85 dB
- Applications: Floor slabs, double walls, sandwich panels
MagVib – Electromagnetic High-Frequency Compaction
When precision, energy efficiency, and noise reduction are critical, MagVib is the solution. Electromagnetic contact units transfer compaction energy directly into the concrete, eliminating performance loss due to formwork resonance.
Your Advantages:
- Direct energy transfer with no performance loss
- 10 dB quieter than conventional vibration systems
- Energy-efficient & low maintenance
- Applications: Solid wall production, complex geometries, architectural concrete
Combined Compaction Station – The Best of Both Worlds
For applications with exceptionally high surface and structural quality requirements, we offer the combined solution: a station equipped with both high-frequency and low-frequency compaction. Ideal for architectural concrete and fair-faced components.
Highlights:
- Outstanding results for complex, high-end precast elements
- Combined use of both technologies in one compaction cycle
- Suitable for variable formwork systems and diverse production lines
Integrated. Efficient. Future-Ready.
All compaction units are:
- Modularly integrable into new plants or as retrofit solutions
- Automatable for cycle-driven production processes
- Compatible with laser projection systems, workstation platforms, and bucket conveyor systems
