Modular Design for Flexibility.

A mechanically adjustable side form is integrated at one side to accommodate various unit lengths. The height is adjusted using an exchangeable profile. The distance is maintained using spacers.

The inner core has the same principle as the standard flexbox mould system. The outer walls are mounted on rollers and can be manually opened and closed.

This multifunctional mould is suitable to make tanks with an internal diameter of 2300mm and a maximum height of 2500mm.

Manufacturing different element heights is made easy by combining a height-divisible core and a height adjustment system of the base ring.

Construx-Weckenmann manufactures 2 hydraulic moulds for inspection chambers, these moulds have a fixed width and a modular length.

The mould provided by Weckenmann is stateof-the-art, hydraulically operated and equipped with all required safety features.

This advanced system is designed for the efficient production and assembly of precast substations, ensuring precision, quality, and streamlined workflow.

Construx was appointed to design, manufacture, ship, install and commission on site the cell moulds for a new correctional centre which accommodates 1700 beds.

The mould provided by Weckenmann is stateof-the-art, hydraulically operated and equipped with all required safety features.

The mould is equipped with sensors and electronic valves to ensure the correct sequence of the hydraulic movements during demoulding.

Utilizing state-of-the-art Weckenmann mould systems and cutting-edge production techniques, this German precast leader guarantees unmatched quality, seamless assembly, and long-term performance in substation manufacturing.

Precast nuclear waste boxes are engineered for secure, durable containment of radioactive materials.

These custom-engineered steel moulds are designed for high-density concrete casting, providing radiation shielding, structural integrity, and dimensional accuracy.

This highly versatile formwork system ensures efficient and precise production of reservoirs with seamless adjustments for different sizes, maximizing both safety and cost-effectiveness. It’s designed for high flexibility, ease of use, and minimizing reconfiguration time.

A Californian customer resolutely choose the Weckenmann approach for the purchase of a series of high-end hydraulic moulds to cast a new range of oval tanks with capacities of 1000, 1500 and 2000 gallons.

Vertical casting method with self-compacting concrete

This highly efficient and adaptable system enables the seamless casting of precast substations, ensuring precision, durability, and optimized workflow.

The general purpose of this extremely complex mould system is to cast a concrete tank type '6PE BAF� which stands for a 6 person house wastewater treatment system.

Hydraulically retractable mould for 20000L and 15000L rainwater tanks.

The inside mould has 1 straight part and 2 conical parts.

Design of an automated production unit for substations.

Precast system to manufacture complete control pods, including floor slab, walls and roof.

The basements are not conical but fully rectangular with sharp 90° angles in between the walls and the floor. All inner moulds shrink hydraulically and all outer moulds open manually.

Various moulds for single and double precast concrete burial vaults and for single, triple and 12-fold columbariums.

Two hydraulically retractable moulds for 15000L and one for 20000L rainwater tanks.

Moulds for precast cactus walls.

Interior walls of prison cells that are called 'cactus walls� due to their specific shape. These are concrete partition walls that must have a fair-faced finish on both sides which requires them to be cast vertically

2 moulds to cast upside-down and 1 mould to cast upright with electric and hydraulic height adjustment system.

Manufacturer of high-end wastewater treatment systems applies to Weckenmann for a new production line.

The walls and floors are cast upside-down in a tunnel formwork.

Monolithic manufacturing of signal boxes. The mould has a hydraulically retractable inside core, 2 hydraulically movable L-shaped outside panels and 2 interchangeable bases.

4 moulds to manufacture specific sizes of circular manholes.

The tanks are cast upside-down and heavily vibrated.

Two high-end hydraulic modular moulds for a high number of pre-fabricated container transformer stations

Interchangeable longitudinal and transverse inserts, bases and height adjusters ensure a full adjustability.